Q26 Diy sandblasting booth for sale

Short Description:

     Q26 Diy sandblasting booth designed to meet specific process requirements and design of special equipment. By blasting can remove surface dirt complexity, scale, welding slag, waste paint, etc., so that the surface smooth, while reducing stress within the workpiece, the workpiece surface to be strengthened so as to improve the quality of surface and internal purposes.      This equipment adopts manual shot peening, after removing surface rust, surface finish and roughness of the cleaning...


  • FOB Price: US $0.5 - 9,999 / Piece
  • Min.Order Quantity: 100 Sets
  • Supply Ability: 10000 Sets per year
  • Port: QINGDAO
  • Payment Terms: L/C,D/A,D/P,T/T
  • Product Detail

    Product Tags

         Q26 Diy sandblasting booth designed to meet specific process requirements and design of special equipment. By blasting can remove surface dirt complexity, scale, welding slag, waste paint, etc., so that the surface smooth, while reducing stress within the workpiece, the workpiece surface to be strengthened so as to improve the quality of surface and internal purposes.
         This equipment adopts manual shot peening, after removing surface rust, surface finish and roughness of the cleaning workpiece in accordance with the relevant standards. Removal of complex workpiece surface dirt, scale, welding slag, waste paint, etc., make the workpiece surface bright and clean, also can reduce internal stress of workpiece, the workpiece surface strengthened in order to improve the adhesion and corrosion resistance of the paint.
         This machine is a special flat car reciprocating blasting machine, which consists of blasting chamber body, trolley systems, shot peening, spiral conveyors, elevators, separators, projectile control systems, lighting systems, dust removal system, electric control system system components。

    一、Material circulation system

        1、Screw conveyor

    Screw conveyor is composed of cycloidal reducer, helical shaft, transmission cover, arrange ushering bearing, etc.
    we have achieve seriation, versatility, high interchangeability, stable and reliable performan

    Screw conveyorce for this parts. the entire screw axis adopt overall processing after

    welding, so as to guarantee the alignment at the ends o

    f the screw axis.

         Screw conveyor will convey the shot collected at the bottom of the hopper to the  bucket elevator. The parts  is an important part of circulatory system, spiral blade use 16 mn material, inside and outside the circle are gotted by  stretching after special craft processing and become, pitch, cylindrical
    dimensions are very accurate, improve the service life of screw, reduces the operation noise.

        2、bucket elevator

         Bucket elevator consists of cycloidal reducer, up and down roller, conveyor belt, hopper, closed cylinder and rise up.
    Feed port of bucket elevator and screw conveyor is linked together, the dischargingbucket elevator mouth is linked together with separator.
    Hoist cover adopts welded structure, beautiful appearance and good rigidity. Hoist cover is equipped with the access door, can repair and replace the hopper. Open The cover on the door, and you can repair the lower transmission, ruled out the projectile at the bottom of the plug.
    The machine adopts flat belt rotation. when Work, hopper fixed on the conveying belt will hoist pellet at the bottom of theelevator, and then driven by electrical machine on the elevator conveying the pallet to the top of elevator, pellet material hoist to the top, finally pallet drop into sand separator by way of centrifugal gravity blanking. In order to keep the belt not running deviation, while working roller is made into convex type and it can not only improve the friction between the belt and pulley, avoids the slippage of the old belt pulley running deviation phenomenon, reduce the ascension and tighten the belt, helps to extend the service life of ascension tape. While increasing machine set has a rose up. When belt relaxation, could raise machine by adjusting the adjusting bolts on either side of the department, get a tight belt. Adjustment range is 100 mm.

    separator

        3、separator

         Pill from the hoist,  using the winnowing of gravity principle, the projectile 

    fragmentswill be separated from  metal oxide skin, broken projectile, dust separation effectively, larger particles waste pill from the separator material overflow

     hole, small pellets from waste, dust export flow, cycle projectile into the shot bin. Tongue plate by adjusting the separator vertical and horizontal seam between the board size, improve the thickness of material layer and trajectory, thus obtain good separation effect, make the separator separation efficiency can reach 99%.

        4、shot distribution system

         Using my company’s patent products -gate valve, it can supply the pills to the sand blasters when accumulating in shot peening after a certain through manual control
    By   pneumatic projectile gate of our  company independent development , this is a kind of device for remote monitoring of blast volume relying  on cylinder stroke control,  , this avoids motor burn,blaster blocking ,projectile empty and hurtful phenomenon caused by common projectile control valve  lax,  reached the international advanced level in the ninety s. Adjusting bolts on the projectile controller, can obtain the needed amount of blasting。

    二、dedusting system

         By high pulse filter cartridge dust collector, atmospheric dust emission concentration:≤ 50 mg/m3, the workshop dust discharge concentration: 5 mg/m3 or lessdedusting system

         1、in order to further reduce the dust emission concentration, this filter USES the cartridge filter. Dust emission reach GB16297-96 standard, through calculating the pumping air volume of selected to ensure that no dust spillover phenomena in the operation of equipment, workplace dust concentration is less than 5 mg/m3, dust removal efficiency reaches above 99.8% , comply with the industrial “three wastes” emissions of GBJ4-73 test standard,

          Dust removal system including the dust collector, fan and fan pipe,  and the connection pipes  between the host  and dust collector so on.

    Unique and effective dust control structure:
    We choose the most advanced reasonable secondary dust removal mode:
    first Level of dust removal is  projectile sedimentation chamber on the top of device . The settling chamber is  fit  for aerodynamic inertial settling chamber, it can realize effective settlement of the projectile, and won’t produce the pressure loss. And at the bottom of the settling chamber, design check valve to prevent the formation of pneumatic conveying , can effectively realize the settlement of the projectile. The dust level is for the purpose of pipeline suction ,sand accumulation and so on sand problems

         2、Secondary dust removal is heavy current type filter cartridge dust collector prolonged test and high efficiency, the dust collector is using venturi principle of venturi back pulse soot cleaning system, filter with an advantages of low wind speed, high precision, fractional offline blowback, soot cleaning effect

      A.Resume

         LTC series efficient heavy flow cartridge dust collector is the  new generation of high efficiency filter, which  my company  absorb advanced technology to design and manufacture, and it  has the following advantages:

    (1)very high space utilization

         Cartridge filter components adopt folded filter arrangement material, The ratio of  filter area and the ratio of the volume is of 30 to 40 times than that of traditional filter bag, reach 300 mp2p/mP3P. Using  the filter cartridge,the dust collector structure can be more compact, greatly reduce the covers an area  and space of dust catcher.

    (2)good Energy-saving, long service life of the filter material

         Because of  the filter material layout density of  Cartridge filter, small volume can have very big filter area, thus can reduce the filtration velocity,  system resistance,  the operation cost,and save energy. Low filtration rate also reduce airflow destructive erosion for filter material, extend the service life of the filter cartridge.

        Easy to use, small maintenance workload

         Unitary  cartridge has better fixed way, convenience of transportation, installation and maintenance, one can easily dismounting, greatly reduce maintenance workload.

    (3)the well regeneration performance of the filter

         Using pulse, vibration, or inverse air soot cleaning, can be easily regenerated cartridge, soot cleaning effect is good. Cartridge is also the replacement of the bag dust filter dust removal technology, filtering technology of  the twenty-first century.             

         The dust emission concentrationof the Field work environment  is in line with national environmental requirements.

    B. working principle

    (1)normal operation

         Under normal operation, the dusty air enter into the LTC type dust catcher through  the top of the entrance , and then down after guide plate scattered through the filter, dust is blocked on the filter surface, clean filtered air pass  through the filter center into the clean air chamber, discharge through the outlet pipe.

    (2)Filter cartridgev cleaning  dust

         Filter can automatically and continuously remove  ash , its way is only one set (2)  filter offline ash removal  at any given time .

        In filter soot cleaning process, pulse control meter connected to a power supply of electromagnetic pulse valve, make the corresponding membrane valve blows out air pulse high voltage, high pressure air from inside to outside through the filter, will remove the dust adhere to  the surface of the filter, dust fall into dust hopper, and then into the ash bucket.

        Compressed air pressure is best adjusted to 6 kg/cmP2P, 6 kg/cmP2P – 7 kg/cmP2P compressed air pressure is the most standard set value which can meet the requirements of soot cleaning function . Compressed air pressure, the smaller the value, the smaller the pulse valve of gas consumption. Pulse injection control apparatus can be generally adjusted to clean a list filter every two minutes, namely, connect a pulse valve in every two minutes, to increase the soot cleaning energy, can increase the pressure of compressed air, but should not more than 7 kg/cmP2P.

    C. introduction of the structure

          The structure chart of  the machine configuration of LTC type cartridge filter 。

         Air inlet can be set up  in the side as shown, also can be installed at the top, the outlet can be set up at the bottom of the clean air chamber as shown, can also be installed in the clean air side or top of the chamber.

         My company equipment generally per cartridge only processing volume of 520 cubic meters/hour, but in the treatment of the ultra fine dust and high dust inlet concentration, should be appropriate to add some filter cartridges, and  should be set the secondary dust removal if neccessary , in order to make part of the dust particles larger first settlement. Filter material rigidity, with waterproof performance, the filtering area of 12 square meters/pc.

         The company can adopt various kinds of air filter finishingly   made   in a variety of imported and domestic filter material  , with a small aperture, large air quantity, smooth surface and good waterproof and oil performance, low resistance,  filter has big filter area etc, adopt international advanced folding curing process, end cover and protect network using excellent anti-rust, anti-corrosion performance thickening of high-quality electrochemical plate, seal with low hardness and high strength of closed-cell foam rubber, the imported epoxy resin glue completely avoid debonding and crack phenomenon.

    LTC-40(80) The tech parameter of LTC-40(80) type filter cartridges collector

    1.size of filter cartridge:Φ360×660

    2. Filter cartridge material :polyester coated filter material

    3. air volume of single cartridge 520mP3P/min

    4. velocity of filtering ≤0.8m/min

    5. Blowback  compressed air pressure:5kg/㎡~7kg/㎡

    6.blowback interval:2~3min/time

    7.blowback circle:20min

    8.single reflex air consumption:0.3mP3P

    9.blowback time:2~3s

    10. Voltage pulse inverse blow valve:24V

    11. Pulse form automatical

     A: length of 5000 meters of shot blasting chamber with 40 pcs efficient pulse bag dust collector, fan power 30 kw, air volume 17463-32380 m3 / h, wind pressure 1816-2478 pa, fan model no8c. 4-72.

     B: : Length of 9000 meters of shot blasting chamber with 80 pcs efficient pulse bag dust collector, fan power is 55 kw, air volume 48195-67457 m3 / h, wind pressure 1729-2185 pa, fan model no12c. 4-72

     三、sand blasting system

          Sand blasting machine  adopts Japanese thickly blacksmith technology, it has the following features:sand blasting system
    Function of Automatic,On-line Refilling
    Remote control type spray gun is used, and can achieve automatic control, can control jet nozzle shot peening or blow . That can be used in the jet clearing float ash on the surface of the work at the end of the cleaning.  Spray gun and nozzle and the blast valve USES the socket type quick connectors, convenient loading and unloading.
    The dia 10-12 mm efficient ceramic nozzle with spray force strong, stable Can be used for long time and high pressure operation, ensure the uniform, high quality of the cleaning work. Sealing performance is good,  no leakage phenomenon when work
    The equipment match with  CP – 2 temperature type protective mask. CP -2 temperature type  is composed of  air filter, temperature controller, double masks of helmet and protective clothing. Through the air filter to remove water, oil and gas, rust and other dust particles and odors of compressed air (air filtration precision is 0.5 um) through the temperature controller (temperature control range of 10-45 ℃) slowly into the double helmet, to ensure that operators receive  moderate temperature , feel comfortable and pure and fresh air, and  the open field of vision for the masks, greatly improved the working environment of workers when  shot peening, protecting the body health.

    907142609
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